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- Category : Complete Sampling Solutions
- Product Name : Ferroalloy / Bulk bag
- Description : GEMINI Ferroalloy Sampler provides a quick and easy method of sample collection from bulk bags according to the relevant standards. The equipment is designed to be rugged and easy to use and clean. Models with different degrees of automation for loading / unloading, process parameter adjustment and material handling, are available.
Features
- Materials selected for long life
- Designed for easy cleaning.
- Enclosed system for minimal dust pollution
- Material handling solutions for ease of operation*
- Available in manual , semi automatic models.
*Feature available only in automated models
Product information
- Category : Complete Sampling Solutions
- Product Name : Cross-Belt
- Description : The Cross Belt Sampler is a high-performance solution designed for automated sampling of bulk materials directly from conveyor belts. Engineered for industries such as mining, energy, and material processing, this sampler ensures consistent and accurate sampling, supporting quality control and analysis.
Conveyor Specifications
- Belt Capacity: Up to 2500 TPH
- Belt Width: Up to 2000 mm
- Belt Speed: 3.1 m/s
- Material Compatibility: Suitable for coal, ores, aggregates, and other bulk materials
- Lump Size: Handles materials up to 50 mm
- Material Density: 0.8 t/m³ (approx.)
Sampler Features
- Type: Scoop-type sampler for efficient and precise material extraction
- Material Handling: Capable of handling a variety of bulk materials with ease
- Bulk Density Compatibility: Optimized for 0.8 t/m³, adjustable for different material densities
- Roller Trough Angle: Configurable based on client requirements
- Operational Control: Seamlessly integrates with existing conveyor systems for automated, hands-free sampling
Performance and Output
- Cutter Opening: 150 mm
- Material Removal per Cut: Approximately 36 kg
- Lot Size: Capable of collecting samples from several thousand tons per day, depending on conveyor capacity
- Cuts per Hour: Customizable, with a typical range of up to 48 cuts per hour.
Product information
- Category : Complete Sampling Solutions
- Product Name : Double Auger
- Description :
Features
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- Category : Complete Sampling Solutions
- Product Name : Auger Sampling Station
- Description : GEMINI Auger Samplers are designed to extract a full profile of the sample from trucks and wagons. The Auger Sampler, attached to a manipulator and along with downstream equipment are all operated from a cabin. GEMINI Sampling Station provides a complete solution for sample extraction, preparation, packing and reject material return in one package.
Features
- Materials selected for long life.
- Logistical advantage with complete system.
- Engineered to be modular and easy to maintain.
- plug and play design for easy Attachment and removal of all modules.
- Designed to be operated with minimum manpower.
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- Category : Sampling
- Product Name : Heap Sampler
- Description : GEMINI Heap Sampler is designed for of collecting samples from stationary material heap and during heap formation. The sampler can be mounted on telehandlers and other vehicles of suitable specifications as required by the sampling requirement. Sample is collected in a box or bag attached below the sampler for easy removal and replacement.
Features
- Materials selected for long life.
- plug and play design for easy Attachment and removal.
- Designed to be operated from vehicle operator’s cabin.
- Engineered to be low weight without compromising power.
Product information
- Category : Sampling
- Product Name : Rotary Sampler
- Description : GEMINI Auger Samplers are designed to extract a full profile of the sample from trucks and wagons. The Auger Sampler, attached to a manipulator and along with downstream equipment are all operated from a cabin. GEMINI Sampling Station provides a complete solution for sample extraction, preparation, packing and reject material return in one package.
Features
Product information
- Category : Sampling
- Product Name : Falling Stream Sampler
- Purpose: For Drawing a Clean-Cut Sample Across the Flow Stream
- Description: The Falling Stream Sampler is a precision-engineered sampling device designed to extract accurate, clean-cut samples from a flowing stream of materials, such as iron ore or coal. Built with heavy-duty components for long-term durability, this sampler ensures reliability and integrity, accommodating various load conditions without compromising sample quality.
Technical Specifications
- Material Size: Suitable for iron ore up to 40 mm and coal up to 100 mm.
- Belt Speed: Up to 2.2 m/sec.
- Belt Capacity: Maximum of 2500 tons/hour.
- Cutter Opening: 120 mm for iron ore and 300 mm for coal.
- Sample Quantity: 36 kg per cut.
- Sampling Frequency: 48 increments per hour, adjustable within ±10%.
- Control: PLC system with adjustable increment settings.
- Delivery: Samples are deposited to the ground floor via a hopper chute.
Key Benefits
- Heavy-duty components designed for extended life.
- Lightweight design without compromising sample integrity.
- Engineered to handle load variations, ensuring consistent performance
Safety Precautions
- High safety factors integrated into design.
- Features stainless steel scoop body for durability.
Ideal for industries that require precise and efficient sampling of bulk materials, the Falling Stream Sampler is built for high performance and durability, making it a reliable choice for long-term use in demanding environments.
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- Category : Sampling
- Product Name : Cross-belt Sampler
- Description : GEMINI Cross Belt Samplers are designed to extract a clean cut sample from belt conveyors in accordance to the relevant standards. In-built Belt Stabilization System prevents damage to the belt while scoop wipers ensure collection of fines from the bottom of the belt. Each sampler is customized as per requirement and with adjustable sampling increments through PLC controller.
Features
- Materials selected for long life.
- Belt Stabilization System prevents damage to belt.
- Engineered to accommodate load variations.
- Counterweighted for balance and increased stability.
- Belt wiper ensures complete sample collection including fines.
Product information
- Category : Sampling
- Product Name : Ferro Alloy
- Description : GEMINI Auger Samplers are designed to extract a full profile of the sample from trucks and wagons in accordance to the relevant standards. The Auger Sampler is attached to a telehandler for a highly mobile sampling solution. GEMINI Auger Samplers can extract material from the depths of the truck / wagon while adjustable Mechanical Stopper prevents damage to the base of the carrier.
Features
- Materials selected for long life.
- Mechanical stopper prevents damage to carrier base.
- Engineered to accommodate load variations.
- plug and play design for easy Attachment and removal.
- Designed to be operated from vehicle operator’s cabin.
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- Category : Sampling
- Product Name : Ferro Alloy
- Description : The Mobile Auger Sampling System is a versatile and efficient solution designed for on-site sampling of bulk materials such as coal, ores, and aggregates. Built for mobility, this system is ideal for industries requiring flexible sampling from stockpiles, transport vehicles, or varied locations.
Physical Specifications
- Length: 3.7 meters (approx.)
- Shell Diameter: 406 mm (Outer Diameter)
- Weight: 1020 kg (approx.)
Technical Specifications
- Top Size of Material to be Sampled: Up to 125 mm
- Lifting Capacity: 50-60 kg per insert (ideal for coal sampling)
- Penetration Depth: Maximum of 1600 mm, capable of extracting a full column of material
- Boom Reach: Up to 11.0 meters
Control & Power System
- Control: Fully operated from the Operator’s Cabin of the Telehandler, providing easy and precise control over all functions
- Power Source: Hydraulic motor powered by the Telehandler, ensuring seamless integration and operational efficiency
The Mobile Auger is engineered for dynamic sampling applications, offering rapid deployment, ease of use, and reliable performance in various field conditions. This system enhances productivity by allowing operators to perform accurate sampling directly from the cabin, minimizing manual intervention and maximizing safety.
Product information
- Category : Preparation
- Product Name : Roller Crusher
- Description :
Features
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- Category : Preparation
- Product Name : Jaw Crusher
- Description :
Features
Product information
- Category : Preparation
- Product Name : Vibratory Sieve Shaker
- Description : The Vibratory Sieve Shaker is a robust and efficient machine designed to facilitate the precise separation and classification of materials across various sieve sizes. Ideal for industries requiring reliable particle size distribution, this machine is engineered to handle material feed rates of up to 50 kg per cycle with ease.
Physical Specifications
- Length: 920 mm (approx.)
- Width: 720 mm (approx.)
- Height: 1325 mm (approx.)
- Weight: 700 kg (approx.), including sieve trays
Technical Specifications
- Material Feed Rate: Max. 50 kg per cycle
- Motor: 3 HP, 960 rpm, vibratory motor for powerful, consistent sieving action
- Tray Hole Sizes (Square Holes): 20 mm, 18 mm, 16 mm, 12.5 mm, 9 mm, 8 mm, 6.3 mm, 5 mm
- Machine Type: 4-stage vibratory sieve shaker with 4 sieve trays and 1 collection tray
- Operation: The machine operates in two stages—initially sieving with larger trays (20 mm, 18 mm, 16 mm, and 12.5 mm), followed by a second stage for finer materials (9 mm, 8 mm, 6.3 mm, and 5 mm). Collected material is captured in the bottom tray, known as the collection tray, ready for the next operational cycle
This Vibratory Sieve Shaker is designed for high-performance sieving in a range of industries, including mining, aggregate, and materials testing. Its powerful vibratory motor ensures consistent material flow, while the four-stage system allows for the efficient separation of different particle sizes in one full operational cycle.
Product information
- Category : Material Handling
- Product Name : Carousel
- Description :
Features
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- Category : Material Handling
- Product Name : Conveyor
- Description :
Features
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- Category : Material Handling
- Product Name : Bucket Elevator
- Description :
Features
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- Category : Testing
- Product Name : Sieve Analyzer
- Description : GEMINI Sieve Analyser provides a quick and accurate method of size analysis of bulk material according to the relevant standards. The equipment is designed to be easy to use and with minimum manpower and maintenance requirement. Available in stationary and mobile, semi and full automatic models for your ease of use and process efficiency.
Features
- Materials selected for long life.
- Automated Weighing and recording available.
- Engineered for easy removal and cleaning of sieves.
- Enclosed system for minimal dust pollution.
- Available as standalone equipment or part of GEMINI Samplers and Sample Preparation System.
Product information
- Category : Testing
- Product Name : Auto-Drop Shatter
- Description : The Auto-Drop Shatter Tester is a robust and reliable solution designed for testing the impact resistance and durability of bulk materials such as coal, coke, and other aggregates. Engineered for precision, this system is ideal for laboratories and industrial facilities focused on quality control and material analysis..
Physical Specifications
- Length: 3000 mm (approx.)
- Width: 1200 mm (approx.)
- Height: 3000 mm (approx.)
- Weight: 1500 kg (approx.)
Technical Specifications
- Drop Height: 2000 mm ± 5 mm
- Impact Plate Thickness: 12 mm
- Number of Drops: Adjustable from 1 to 99, allowing for customizable impact testing
- Loading Capacity: 50 kg per batch, suitable for handling a variety of bulk material samples
Control Specifications
- Control Type: PLC-based control system with manual override for precise operation and flexibility
- Operation Mode: Fully automated with adjustable drop settings to meet different testing requirements
The Auto-Drop Shatter Tester is designed for rigorous impact testing, ensuring accurate and repeatable results. Its advanced PLC control system allows for easy customization, making it an essential tool for material durability assessments in research, quality assurance, and industrial applications.
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The Mobile Auger is engineered for dynamic sampling applications, offering rapid deployment, ease of use, and reliable performance in various field conditions. This system enhances productivity by allowing operators to perform accurate sampling directly from the cabin, minimizing manual intervention and maximizing safety.
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The Stationary Auger is a precision-engineered solution, designed for demanding industrial environments like the Power, Mining, Steel and such heavy industries. With robust construction and advanced hydraulic controls, it ensures efficient performance, safety, and reliability. Engineered for precision, safety, and performance, it is ideal for jobs requiring high-powered, flexible arm control for operational safety and reliability.
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In the mineral and mining industries, accurate particle size analysis is critical for process optimization, quality control, and meeting regulatory standards. However, conventional sieving systems often suffer from inefficient separation, Inefficient separation, especially when handling a wide range of particle sizes. Manual errors in data collection and weight recording, dust hazards, creating unsafe work environments and potential sample loss, time-consuming operations with poor integration into digital workflows. Introducing our Digital Sieve Shaker System – a modular, automated, and digitally integrated solution designed specifically for high-throughput, high-accuracy size fractionation of mineral raw materials. With gravity-assisted flow, precise vibratory screening, and real-time digital data capture, this system transforms traditional sieving into a modern industrial-grade solution.
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The Falling Stream Sampler is a precision-engineered sampling device designed to extract accurate, clean-cut samples from a flowing stream of materials, such as iron ore or coal. Built with heavy-duty components for long-term durability, this sampler ensures reliability and integrity, accommodating various load conditions without compromising sample quality. Ideal for industries that require precise and efficient sampling of bulk materials, the Falling Stream Sampler is built for high performance and durability, making it a reliable choice for long-term use in demanding environments.
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The Auto-Drop Shatter Tester is a robust and reliable solution designed for testing the impact resistance and durability of bulk materials such as coal, coke, and other aggregates. Engineered for precision, this system is ideal for laboratories and industrial facilities focused on quality control and material analysis.
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Cross Belt Sampler is used to obtain representative samples of bulk materials being conveyed on a conveyor belt. These are deployed in industries like mining, power generation, steel, cement, mineral beneficiation plants and such, for obtaining accurate and reliable material samples in compliance with quality standards. The GSS Cross Belt Sampler uses a scoop type sample cutter, fitted above the conveyor belt, perpendicular to the material flow. The scoop is counterweighted, and rotates at 3600, collection material samples from the moving conveyor belt at regular time intervals. The sample cutter is driven by a Brake Geared Motor and is selected based on Conveyor Capacity & Speed, Belt Width and Material Characteristics.
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The Gravity Discharge Slurry Auto Sampler is a state-of-the-art sampling system designed for continuous and accurate collection of slurry samples in mineral processing plants. Engineered to meet industry standards, this system ensures representative sampling while operating under gravity-driven conditions, minimizing operational complexity and maintenance. The Gravity Discharge Slurry Auto Sampler is a high-performance, low-maintenance solution for industries requiring precise and reliable slurry sampling. Its gravity-fed design, robust build quality, and automated operation make it an ideal choice for mineral and slurry processing plants. This is ideal for Coal Preparation Plants and Iron Ore Beneficiation.
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The Pressure Discharge Slurry Auto Sampler is an advanced, automated system designed for accurate and representative sampling of slurry in pressurized flow conditions. This sampler is ideal for mineral processing plants requiring upward pressurized flow sampling, ensuring consistent and reliable sample collection even under high-pressure conditions. The Pressure Discharge Slurry Auto Sampler is a robust, high-performance, and low-maintenance solution for industries requiring precise sampling under pressurized flow conditions. Its automated operation, high-pressure handling capability, and integration flexibility make it an ideal choice for mineral processing and slurry management applications.
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The Integrated Sample Collection and Preparation System is a fully automated solution, engineered for efficient and accurate preparation of coal samples. It is ideal for laboratories and industrial facilities focused on quality control, ensuring representative sampling and consistent results for analysis.
